Certified Recycler — ISO 14001:2015

FROM WASTE TO GRANULE

Post-industrial and post-consumer plastics transformed into premium recycled granules. Closing the loop, one batch at a time.

8,400+ Tonnes/Year
12 Resin Grades
94.3% Purity Rate
31 Countries Served
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Recycling facility operations
2009 Founded

Specialists in
Upcycled Polymer
Granules

RePoly Granules Ltd. has spent 15 years mastering the science of turning problematic waste plastics into high-performance raw materials. Our feedstock comes from manufacturing scrap, rejected parts, and post-consumer collection streams — material that would otherwise end up in landfill.

We invest heavily in sorting, washing, and quality-control infrastructure so that our granules compete directly with virgin resin on purity and consistency — at a fraction of the carbon footprint.

Multi-Polymer Capability

PP, HDPE, LDPE, PET, ABS, PS and mixed streams processed in-house.

Full Traceability

Feedstock-to-granule batch records for compliance audits and EPD reporting.

Custom Compounding

Colour masterbatch, UV stabiliser, filler and flame-retardant options.

The Granulation
Process Line

From bulk waste to certified granule in four precision stages. Each machine is sized for throughput, particle control, and maximum uptime.

Jaw Crusher
Capacity 800 kg/hr
Step 1 of 4

Jaw Crusher

Primary size reduction for bulky post-industrial plastics waste. Handles bales, blocks, and large rigid materials with up to 600 mm feed size. Hardened steel jaws resist wear from metal-contaminated streams.

Feed Size: 600 mm max
Output chip: 50–100 mm
Drive: 45 kW
Industrial Grinder
Capacity 500 kg/hr
Step 2 of 4

Industrial Grinder

Secondary size reduction converting plastic chips into uniform flake stock. Precision interchangeable screens give controlled particle size distribution from 4 mm to 25 mm. Integrated cyclone removes fine dust.

Screen size: 4–25 mm
Rotor speed: 300 rpm
Drive: 37 kW
Twin-Screw Extruder
Capacity 400 kg/hr
Step 3 of 4

Twin-Screw Extruder

Core of the granulation line. Co-rotating twin screws melt, homogenise, and filter the polymer melt before precision strand die pelletisation. Continuous screen changer maintains output without line stops.

Screw Ø: 75 mm
L/D ratio: 44:1
Melt filter: 80 μm
Testing Laboratory
Capacity 24-hr QC
Step 4 of 4

Testing Laboratory

In-house QC lab validates every production batch before release. MFI, density, ash content, colour measurement, and contamination screening ensure granules meet exact buyer specifications and regulatory requirements.

ISO 1133 MFI testing
DSC thermal analysis
Colour spectroscopy
1
Collect & Sort
2
Crush
3
Grind
4
Wash & Dry
5
Extrude
6
Pelletise
7
QC Test
8
Pack & Ship

Standard Grades
Available Ex-Stock

Coloured plastic granules
12 grades · 25 kg & bulk bags · custom specs available
Grade Feedstock Source Colour MFI Density g/cm³ Application
PP Natural Post-Industrial
12 g/10 min 0.905 Injection Moulding Request TDS
HDPE Black Post-Consumer
8 g/10 min 0.952 Blow Moulding Request TDS
LDPE Resin Post-Industrial
2.1 g/10 min 0.920 Film Extrusion Request TDS
PET Pellet Post-Consumer
22 g/10 min 1.380 Fibre / Sheet Request TDS
ABS Mixed Post-Industrial
18 g/10 min 1.050 Injection Moulding Request TDS

Custom compounding, colouring, and additive packages available on request. Minimum order 5 tonnes.

The Real Numbers
Behind Circular
Plastics

We don't frame recycled content as greenwashing. Our LCA data, batch records, and third-party audits are open to customers who need supply-chain transparency for their own ESG reporting.

ISO 14001 ISO 9001 REACH Compliant FDA Food-Contact Eligible
14,200tonnes

CO₂ equivalent avoided in 2024 vs virgin resin production

97.3%

of incoming feedstock successfully processed — near-zero process waste

100%

of facility electricity from renewable sources since 2022

0landfill

Process rejects re-routed to energy recovery — never dumped

Ready to Source
Recycled Granules?

Send us your specification sheet or simply tell us your polymer type, required MFI range, and monthly volume. We'll respond within one business day.

Sales sales@repolygranules.com
Technical qc@repolygranules.com
Phone +44 (0) 1234 567 890
Location West Midlands Industrial Estate, UK